综采工作面大型刮板输送机设计与配套

文档编号:JX296  所有图纸,任务书,外文翻译。文档字数:25734.页数:82

摘    要

      本说明书主要介绍了输送机传动部的设计计算。SGZ1000/3000 型输送机传动部主要是由一个电动机、减速箱和液力偶合器组成，该输送机内横向布置，电动机输出的动力经由二级齿轮和一级行星轮系的传动，最后驱动链轮转动。减速器采用四行星单浮动结构，减小了结构尺寸，采用三驱动大功率设计，可以提高整个工作面的输送量，提高了效率。
在设计过程中，对传动部的轴、传动齿轮、轴承和联接用的花键等部件进行了设计计算、强度校核和选用。本说明书主要针对主要部件的设计计算和强度校核进行了叙述和介绍。
此外，还对SGZ1000/3000型输送机的使用与维护进行了说明，以便能更好的发挥该输送机的性能，达到最佳工作效果。
关键词：刮板输送机； 行星齿轮传动； 传动齿轮； 设计

ABSTRACT

Calculate in design which cuts the cutting department of main introduction scraper conveyor of this drive line. It is made up of a gearbox and moderate breeze gear wheel transmission that the SGZ1000/3000 type scraper conveyor cuts the cutting department, cut the electrical machinery of cutting department and put to fix up horizontally in the rocker arm, the power that the motor outputs leans on a round of transmission of department of gear wheel and planet round via the tertiary straight tooth, urge the cylinder to rotate finally. Cut the cutting department and adopt the floating structure of four planetary forms, have reduced the physical dimension, adopt the large angle to curve the rocker arm to design, have strengthened the space of coal, have improved the coal result of putting.
In the course of designing, to cutting the axle of the cutting department, gear wheel of the transmission, parts such as the bearing and spline linking using,etc have designed to calculate, the intensity is checked and selected for use. This manual mainly designs for main part one calculating to check with the intensity have narrated and introduced.
In addition，returning use for SGZ1000/3000 scraper conveyor and maintenance proves,In order to be able to good full play performance of person who should mine, reach the best working result.
Keyword: scraper conveyor;  Gearbox A department of planet;  Gear wheel of the transmission;  Design

目    录

1概述 .....................................................................1
1.1刮板输送机的机构与作用 .................................................1
1.2输送机的发展概况 .......................................................1
1.3国内外刮板输送机的技术特点及趋势....................................... 1
1.3.1先进产煤国家刮板输送机的技术发展 .....................................1
1.3.2我国刮板输送机的技术改进方向......................................... 3
1.4刮板输送机类型及组成 ...................................................4
1.5刮板输送机总体方案的确定 ...............................................4
1.5.1.适用范围............................................................ 4
1.5.2.主要技术参数 ........................................................4
1.5.3.整机主要部分........................................................ 5
1.5.4.输送机的传动系统及组成.............................................. 5
2传动部的设计及计算 .......................................................8
2.1电动机的选择 ...........................................................8
2.2总传动比及传动比的分配 .................................................9
2.2.1刮板输送机的选型计算 .................................................9
2.2.2总传动比的确定 .......................................................10
2.2.3传动比的分配......................................................... 11
2.3传动部传动计算 .........................................................12
2.3.1各级传动转速、功率、转矩 .............................................12
2.3.2传动部圆锥齿轮设计计算 ...............................................13
2.3.3传动部圆柱齿轮设计计算 ...............................................25
2.3.4传动部行星机构的设计计算 .............................................31
2.3.5轴的设计及校核....................................................... 45
2.3.6轴承的寿命校核 .......................................................55
2.3.7键的设计与强度校核 ...................................................57
2.4联轴器的选用........................................................... 61
2.4.1液力偶合器...................................................... .....61
3.4.2浮动的齿轮联轴器..................................................... 63
3 刮板输送机的使用和维护.................................................. 65
3.1润滑及注油............................................................. 65
3.2重型刮板输送机的安装、运行与维护....................................... 65
3.2.1重型刮板输送机的安装与试运转......................................... 65
3.2.2刮板输送机的运行注意事项..............................................68
3.2.3常见故障及处理方法................................................... 68
3.2.4刮板输送机的常规保养及维护........................................... 69
3.2.5刮板输送机上使用的新型传动系统 .......................................71
结  论 ....................................................................73
参考文献.................................................................. 74
翻译部分
英文原文.................................................................. 75
中文译文 ..................................................................79
致  谢.................................................................... 82

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