工业对辊成型机设计

文档编号:JX298 所有图纸,外文翻译。文档字数:14784.页数:80

摘   要

     在我国，随着机械化采煤程度的提高，粉煤在原煤中所占的比例越来越大。粉煤比例的增加不仅降低了散煤的燃烧效率,而且严重地污染了环境。发展型煤是提高粉煤利用率和减少环境污染的重要途径。
对辊成型机是应用最广泛的型煤成型设备。针对现有对辊成型机的发展，目前我国现有的对辊式多为低压成型设备。由于成型压力低,生产型煤所需的粘结剂用量大,致使型煤生产成本较高,这种状况也影响了我国型煤工业的发展。
本设计中的对辊成型机，采用螺旋强制加料，提高成球强度；采用液压加载，平衡成型反作用力，并且当有尖硬物料进入型辊间隙时，自动退让，能保证成型机安全运行；采用安全联轴器，提供平移退让和过载保护，保证成型机安全运行；在辊面设计中，采用八块型板拼装结构，便于安装和更换。
关键词：对辊成型机 ；同步齿轮传动 ；强制加料 ；液压加载

ABSTRACT
      In China, with the mechanized mining in increasing coal in the coal share of the increase. Coal proportion of the increase not only reduced the casual coal combustion efficiency, but also seriously polluted the environment. Development of coal briquette is to improve utilization and reduce environmental pollution in important ways. 
Right roll forming machine is the most widely used Briquette Production equipment. Roll against the existing molding machine development, China's existing right to roll over low pressure molding equipment. Due to the low pressure molding, briquette production of large amount of binder, resulting in higher coal production costs, This situation also affected the coal industry in China's development.
The design of the roll forming machine, used spiral compulsory feeding, raising the ball into strength; Used hydraulic loading, balancing forming reaction force, and when there are sharp or hard-roll materials into space, automatic concession, which would ensure the safe operation of forming machine; safe coupling, provide translation and Overload Protection concession to ensure the safe operation of forming machine; the roller surface design, using eight plate assembly structure, easy installation and replacement.
Keywords： roll forming machine; Synchronous Gear; Filling mandatory; Hydraulic Loading

目    录
绪论 .....................................................................1
第一章电机选型及传动比计算 ..............................................2
1.1选择电动机 ............................................................2
1.1.1选择电动机的类型和结构形式 ..........................................2
1.1.2选择电动机的容量 ....................................................2
1.2计算传动装置的总传动比并分配各级传动比................................ 3
1.2.1传动装置的总传动比 ..................................................3
1.2.2分配各级传动比...................................................... 3
第二章 V带设计计算....................................................... 4
2.1确定计算功率.......................................................... 4
2.2选择带型.............................................................. 4
2.3确定带轮基准直径...................................................... 4
2.4验算带的速度 ..........................................................4
2.5初定中心距 ............................................................4
2.6确定基准长度 ..........................................................4
2.7确定实际轴间距........................................................ 5
2.8验算小带轮包角........................................................ 5
2.9单根V带的基本额定功率 .................................................5
2.10考虑传动比的影响，额定功率的增量由表12-17m查得 .......................5
2.11V带的根数............................................................ 5
2.12单根V带的预紧力 ......................................................6
2.13带轮的结构 ...........................................................6
第三章基本参数计算...................................................... 7
3.1各轴的转速............................................................ 7
3.2各轴功率.............................................................. 7
3.3各轴转矩 ..............................................................7
第四章同步齿轮减速箱齿轮的设计计算...................................... 8
4.1I轴齿轮设计计算 .......................................................8
4.1.1选择齿轮材料........................................................ 8
4.1.2初定齿轮主要参数 ....................................................8
4.1.3校核齿面接触疲劳强度 ................................................10
4.2Ⅱ轴齿轮设计计算...................................................... 11
4.2.1选择齿轮材料........................................................ 11
4.2.2初定齿轮主要参数.................................................... 12
4.2.3校核齿面接触疲劳强度................................................ 14
4.3Ⅲ轴齿轮设计计算...................................................... 15
4.3.1选择齿轮材料...................................................... ..15
4.3.2初定齿轮主要参数 ....................................................16
4.3.3校核齿面接触疲劳强度................................................ 18
4.4Ⅳ轴齿轮设计计算 ......................................................19
4.4.1选择齿轮材料...................................................... ..19
第五章同步齿轮减速箱轴的设计计算 ........................................24
5.1Ⅰ轴的设计计算 ........................................................24
5.1.1选择轴的材料 ........................................................24
5.1.2初步估算轴的的直径 ..................................................24
5.1.3轴上零部件的选择和轴的结构设计 ......................................24
5.1.4轴的受力分析........................................................ 24
5.1.5轴的强度计算 ........................................................27
5.2Ⅱ轴的设计计算 ........................................................28
5.2.1选择轴的材料........................................................ 28
5.2.2初步估算轴的的直径 ..................................................28
5.2.3轴上零部件的选择和轴的结构设计 ......................................28
5.2.4轴的受力分析 ........................................................28
5.2.5轴的强度计算 ........................................................32
5.3Ⅲ轴的设计计算 ........................................................33
5.3.1选择轴的材料 ........................................................33
5.3.2初步估算轴的的直径 ..................................................33
5.3.3轴上零部件的选择和轴的结构设计 ......................................33
5.3.4轴的受力分析........................................................ 34
5.3.5轴的强度计算 ........................................................38
5.4Ⅳ轴的设计计算 ........................................................38
5.4.1选择轴的材料 ........................................................38
5.4.2初步估算轴的的直径 ..................................................38
5.4.3轴上零部件的选择和轴的结构设计 ......................................38
5.4.4轴的受力分析 ........................................................39
5.5Ⅴ轴的设计计算 ........................................................43
5.5.1选择轴的材料 ........................................................43
5.5.2初步估算轴的的直径 ..................................................43
5.5.3轴上零部件的选择和轴的结构设计 ......................................43
5.5.4轴的受力分析 ........................................................43
5.5.5轴的强度计算 ........................................................46
第六章同步齿轮减速箱轴承的校核.......................................... 48
6.1I轴轴承的校核......................................................... 48
6.1.1计算轴承支反力...................................................... 48
6.1.2轴承的派生轴向力 ....................................................48
6.1.3轴承所受的轴向载荷 ..................................................48
6.1.4轴承的当量动载荷.................................................... 48
6.1.5轴承寿命............................................................ 49
6.2II轴轴承的校核 ........................................................49
6.2.1计算轴承支反力 ......................................................49
6.2.2轴承的派生轴向力 ....................................................49
6.2.3轴承所受的轴向载荷 ..................................................50
6.2.4轴承的当量动载荷 ....................................................50
6.2.5轴承寿命............................................................ 50
6.3III轴轴承的校核....................................................... 51
6.3.1计算轴承支反力...................................................... 51
6.3.2轴承的派生轴向力 ....................................................51
6.3.3轴承所受的轴向载荷 ..................................................51
6.3.4轴承的当量动载荷.................................................... 51
6.3.5轴承寿命............................................................ 52
6.4IV轴轴承的校核........................................................ 52
6.4.1计算轴承支反力 ......................................................52
6.4.2轴承的派生轴向力.................................................... 53
6.4.3轴承所受的轴向载荷.................................................. 53
6.4.4轴承的当量动载荷 ....................................................53
6.4.5轴承寿命 ............................................................53
6.5V轴轴承的校核......................................................... 54
6.5.1计算轴承支反力...................................................... 54
6.5.2轴承的派生轴向力 ....................................................54
6.5.3轴承所受的轴向载荷 ..................................................54
6.5.4轴承的当量动载荷 ....................................................55
6.5.5轴承寿命............................................................ 55
第七章同步齿轮减速箱键的校核............................................ 56
7.1I轴键的校核 ...........................................................56
7.2II轴健的校核 ..........................................................56
7.3III轴健的校核......................................................... 56
7.4IV轴健的校核 ..........................................................56
7.5V轴键的校核........................................................... 57
第八章同步齿轮减速箱箱体及附件设计计.算 .................................58
8.1箱体设计 ..............................................................58
8.1.1箱体结构设计........................................................ 58
8.1.2铸造箱体的尺寸...................................................... 58
8.2减速器附件 ............................................................58
8.2.1检查孔及其盖板...................................................... 58
8.2.2通气器 ..............................................................58
8.2.3轴承盖和密封装置.................................................... 59
8.2.4定位销.............................................................. 59
8.2.5油面指示器.......................................................... 59
8.2.6放油螺塞 ............................................................59
8.2.7起吊装置............................................................ 59
第九章机架及成型装置的设计计算.......................................... 60
9.1型辊轴的设计 ..........................................................60
9.1.1选择轴的材料 ........................................................60
9.1.2初步估算轴的的直径 ..................................................60
9.1.3轴上零部件的选择和轴的结构设计...................................... 60
9.1.4轴的受力分析........................................................ 60
9.1.5轴的强度计算 ........................................................63
9.2辊心的设计............................................................ 63
9.2.1选择辊心的材料 ......................................................63
9.2.2辊心结构设计 ........................................................63
9.3型板的设计............................................................ 64
9.3.1型板材料的选择...................................................... 64
9.3.2型板结构的设计...................................................... 65
9.4机架的设计............................................................ 65
第十章强制加料装置的设计计算............................................ 66
10.1强制加料装置的构成................................................... 66
10.2强制加料装置的设计参数............................................... 66
10.3 具体设计与计算 ......................................................66
10.3.1 螺旋直径的设计 ....................................................66
10.3.2 螺旋轴转速的计算.................................................. 67
10.3.3功率的计算．...................................................... 67
第十一章液压加载装置的选型 ..............................................68
结论..................................................................... 69
参考文献 .................................................................70
翻译部分 .................................................................71
英文原文 .................................................................71
中文翻译................................................................. 76
致谢...................................................... ...............79

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