双曲柄往复式给料机设计

文档编号:JX328 所有图纸,外文翻译。文档字数:24716.页数:95

摘    要
      本课题的研究内容是给煤机的总体设计。
本文档论述的给煤机是矿山机械的一个部分。给煤机工作的好坏，取决于给煤机的型号，结构和相关参数。首先，通过计算机软件Visual Basic来进行模拟曲柄滑块机构的运动设计编程来确定的给煤最大速度和加速度；其次，以力学模型为依据，分析了减速器的轴、齿轮,托辊上载荷的作用机理，得到了较为合理的给煤机载荷的计算公式；再次，结合本次设计的给煤机，从平面和空间两方面对减速器的轴、齿轮；托辊等主要结构件进行受力分析；最后对减速器的轴、齿轮；托辊等主要结构件进行强度效核，并画出它们的机械工程图，
在完成本设计的过程中，利用理论分析的同时，也采用了许多实际经验，做到理论与实践相结合。

关键词：给料机；减速器；曲柄滑块机构；力学特征；强度

ABSTRACT
The paper mainly foused on the problem which is design out a type of solution.
 The solution described is a part of the mining industry equipment in the mine, used for solution of working environment in the locale. It works well or bad at work basing on its solution mode, frame and some parameters. In the first step, the most  pace value and acceleration value of some parameters of the Slider-crank Mechanism are determined by using Visual Basic; Secondly, Then on the base of d model of work-surrounding, the load in is decided. The clear in reason expressions of account of solution loading; The next work, with the condition of the design, it is analyzed and calculated by plane and spatial model to the main mechanics of the shaft and gear of the reducer, idler and so on. Finally, it is analyzed by calculation to the main mechanics of the shaft and gear of the reducer, idler and so on. And draw out all the process drawings.
During the course of doing the paper, author not only analyses something theoretical, but also adopted a lot of actual experiences. Combining theory and practice. Therefore, the paper possesses theory and practical value, so it measures up the requiring of the nation to the undergraduate.

Key words: solution; reducer; Slider-crank Mechanism; mechanics characteristics; strength

目  录

1、往复式给料机的概述 .....................................................1
　1.1 K型往复式给煤机的用途 ...............................................1
　1.2 K型往复式给煤机的组成............................................... 1
　1.3 K-4型往复式给煤机的技术参数 .........................................1
　　1.3.1 存在的问题 ......................................................4
　　1.3.2 改进措施 ........................................................4
　　1.3.3 经济效益 ........................................................5
2、往复式给料机的结构设计................................................. 6
　2.1给煤机的外型尺寸..................................................... 6
　2.2能耗分析 .............................................................7
　　2.2.1产生运行阻力的因素 ...............................................8
　　2.2.2运行阻力的计算 ...................................................9
3、减速器设计............................................................. 11
　3.1电动机选型 ...........................................................11
　3.2传动比分配 ...........................................................12
　3.3计算传动装置的运动和动力参数 .........................................12
　3.4齿轮的设计........................................................... 13
　　3.4.1第一对齿轮的设计................................................. 13
　　3.4.2 第二对齿轮的设计................................................ 19
　　3.4.3大齿轮的腹板设计 .................................................25
　3.5传动轴的设计......................................................... 27
　　3.5.1Ⅱ轴的设计....................................................... 27
　　3.5.2Ⅰ轴的设计 .......................................................32
　　3.5.3  Ⅲ轴的设计 .....................................................37
　　3.5.4键的强度校核 .....................................................42
3.5.5 轴承的校核 ..........................................................43
  3.6减速器箱体的结构设计 .................................................47
  3.7轴承盖选用螺钉联接式轴承盖 ...........................................49
  3.8起吊装置—吊耳和吊钩的尺寸确定 .......................................52
  3.9封油垫材料 ...........................................................54
4、给煤机的零件设计....................................................... 55
　4.1滚轮轴的设计 .........................................................55
　4.2曲柄的设计 ...........................................................58
　4.3连杆的设计........................................................... 58
　4.4给煤槽的设计 .........................................................59
　4.5闸门的设计........................................................... 60
5、主要零件的加工工艺..................................................... 61
　5.1齿轮的加工工艺....................................................... 61
　　5.1.1 硬齿面齿轮的工艺特点 ............................................61
　　5.1.2渗碳齿轮的加工工艺............................................... 62
　5.2轴的加工工艺......................................................... 64
结  论 ....................................................................67
参考文献：................................................................ 68
附录：..................................................... ...............70
英文原文 ..................................................................76
中文译文.................................................................. 87
致  谢.................................................................... 95

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