1.5MW风力发电机组整机的装配工艺

机械设计制造及其自动化文档，文档编号:JX1293  文档字数:15732.页数:30

摘  要
 机械产品的质量最终由装配工作保证。即使有高质量的零件，低质量的装配也可能装出低质量的产品；高质量的装配则可以在经济精度零件、部件的基础上，装配出高质量的产品。
 本文档主要介绍了1.5MW风力发电机组整机的装配工艺，主要包括机械装配工艺、液压装配工艺、机舱接线工艺。机械工艺装配主要包括机舱座的装配、传动系统的装配、机舱装配三个部分。其中重点介绍了传动系统的装配工艺，主要为主轴部件的安装，包括风轮锁定盘、主轴承的装配、主轴锁紧螺母安装、齿轮箱的清洗和主轴与齿轮箱的组队；液压系统装配工艺中，主要解决了液压泵站、油路和控制元件的安装过程和注油相关事项；在机舱接线工艺中，只是简单的介绍一下电缆接线头的处理、电缆铺设方式、走向及保护，以及部分部件的电缆连接。
 在工艺卡片的制作过程中，本文作者在查阅了许多相关文献资料和装配工艺卡片，并分析比较了符合风力发电机组整机的装配工艺的卡片，确定制作了1.5MW风力发电机组整机的装配工艺过程控制卡片。
 
关键词：  风力发电  装配工艺  机械装配  液压装配  机舱接线 

Abstract
 Assembly work gives quality guarantee on Mechanical Product. Low quality of assembly may pretend to low quality products, even utilize high quality parts. While high quality of assembly can easily fit economic precision parts and components together, and get high quality products.
 This paper presents the assembly process of 1.5mw wind generators machine, mainly including mechanical assembly process, hydraulic assembly process and the engine wiring craft process. Mechanical assembly processes have three parts include assembly of cabin seat, assembly of transmission system and assembly of craft. Paper focuses on assembly process of transmission, mainly about installation of principal axis parts, such as wind locking plate, assembly of main axletree, installation of lock nut, cleaning of gear box and team of spindle gearboxes; In hydraulic system assembly process, the paper solve the problem about installation of oil pump station, oil route, control components and related matters; In the cabin wiring craft, the paper is simply introduce arrangement of cable wiring head, manner of cable laying, orientation and protection, and other parts of connection.
 In the process of creating production card, the author has reviewed many relevant documents and assembly process card, and compared with the wind generator engine assembly process card, ensure made 1.5mw wind generators machine assembly process control card ultimately.
 
 Keywords：The Generation Of Wind Power；Assembly Technology；The Mechanical Of Assembly ;The Hydraulic Of Assembly；Connections For Electric Lines In Cabin
目  录
摘  要 i
Abstract ii
目  录 iii
第一章 绪 论 1
1.1背景与意义 1
1.2研究的目的和任务 2
1.3研究路线 3
第二章 机械装配工艺 5
2.1装配工艺简介 5
2.2机舱座装配工艺 6
2.2.1机舱座介绍 6
2.2.2机舱座的装配 7
2.3传动系统的装配 10
2.3.1传动系统的介绍 10
2.3.2主轴部件的安装 11
2.4机舱装配 14
2.4.1机舱介绍 14
2.4.2机舱部件安装 15
第三章 液压装配工艺 18
3.1液压装配工艺 18
3.2偏航刹车油管的安装 19
3.3润滑油泵油管的安装和齿轮箱加油 19
3.4冷却系统的安装 19
第四章 机舱接线工艺 21
4.1电缆接线头的处理 21
4.2电缆防护 21
4.3电缆连接 22
第五章 结 论 24
参考文献 25
致    谢 26

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