日产160吨底浆生产线工艺设计

文档编号:QH026  文档字数:10760,页数:40  附CAD图

年产15万吨牛皮挂面箱板纸制浆造纸综合工厂设计
重点：日产160吨底浆生产线工艺设计

摘要：挂面箱纸板是浙江省的主要纸产品之一，以牛皮浆挂面的箱纸板以其优良的使用性能，是高档产品的主要运输包装材料，其市场需求较大。废纸是牛皮挂面箱纸板的最主要原材料。废纸作为重要的可再生资源，其回收利用是解决造纸工业原料短缺、能源紧张和污染严重等三大问题的有效途径［2］。废纸制浆车间更是生产废纸浆及其纸制品的制浆造纸综合工厂的重要生产车间，其中底浆车间时牛皮挂面箱纸板的主要生产车间之一。本文是对年产15万吨牛皮挂面箱纸板的日产160吨底浆生产线工艺的初步设计。设计的内容主要包括：
（1）建厂的可行性分析；（2）全厂产品结构和生产方法说明；（3）本车间产品特点及工艺流程、工艺条件的选择；（4）各主要设备物料衡算、设备选型计算；（5）车间水、电、气、消耗技术经济指标及劳动、组织人员编制；（6）车间工艺设备布置说明；（7）设计成果综合评述。

关键词：牛皮挂面箱纸板；底浆；生产工艺

Comprehensive Factory of Making Pulp and Paper that Produces 150,000 Tons Kraft Paper Liner Board a Year
Focus: Technological Design of 160 Tons Prime Paper Pulp Making Liner
Abstract: Test liner board is the main paper product, and the kraft liner board is the main shipping package material because of its good usability, so its market demand is big. The waster paper is the main raw material of the kraft liner board. As the important renewable resource, its recycling is the good way to deal with these problems: the lack of industrial raw material, energy shortage and seriously polluted and so on. The workshop with  waster paper pulping is important comprehensive production department which produce waste paper pulp and liner board, the workshop with making prime pulp is the main workshop with producing kraft liner board .This paper is to explain the comprehensive factory of making pulp and paper that produces 150,000 tons kraft paper liner board a year, the point is the workshop where 160 tons waste paper prime pulp is made a day, the main contents of design include: (1) Feasibility analysis of building a mill；(2)Product mix and production process of all mill；(3)Product features of the workshop and the choice of technological flow and process condition；(4)Mass balance and equipment selection of the main equipments；(5)Consumption indicator of water, gas and electricity and size of personnel force；(6)Arrangement explanation of processing equipment in the mill；
(7)General survey of design

KEY WORDS:  kraft liner board, prime paper pulp, producing technology
目 录
中文摘要 I
英文摘要 II
目录 III
1 绪论 1
1.1 设计背景与发展状况 1
1.2 工厂设计的可行性分析 1
2 厂区和车间布置说明 3
2.1 厂区总平面布置 3
 2.1.1厂区总平面布置的基本原则 3
 2.1.2厂区总平面布置的概述 4
2.2 车间设备布置 6
2.3 运输设计 6
2.4 厂区绿化 6
2.5 车间工作制度 7
2.6 产品有关标准 7
3 全厂产品结构和生产方法 9
4 生产工艺设计 10
4.1 车间概况及特点 10
4.2 底浆生产工艺流程 10
4.3 车间技术经济指标和工艺参数 10
5 设备衡算和设备选型 12
5.1 浆水平衡计算 12
5.2 浆水平衡明细表 22
5.3 主要设备选型及计算 25
6 供水、排水等能耗及三废处理 28
6.1 水、电、气等供应 28
6.2 排水 28
 6.2.1 生产排水的水质特征 28
 6.2.2 排水口 28
6.3 三废处理 29
6.4 产品能耗状况 31
7 安全技术及防火 32
7.1 污染源产生的有害物质 32
7.2 防护措施 32
7.3 人员培训 32
8 设计总结 34
致 谢 35
参考文献 36

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