基于WINCC组态软件对复杂工程设计的研究与实现

基于WINCC组态软件对复杂工程设计的研究与实现

文档编号:ZD1174 文档字数:23996,页数:54

基于WINCC组态软件对复杂工程设计的研究与实现
摘要

随着工业自动化水平的迅速提高，人们对工业自动化的要求越来越高，集成了人机界面（HMI）系统和监控管理（SCADA）系统的通用工业自动化组态软件的出现，实现了完美的过程可视化，为各种工业领域提供完备的操作和监视功能。
本文主要介绍了（1）利用西门子公司的WinCC 6.2 组态软件设计制作友好的人机界面，并与触摸屏/文本显示器/操作面板+一、二次结线图一起构成三重监控的新模式，实现利用上位机在造纸过程中对各个工艺流程系统的实时监控和跟踪记录以及对设备的集中控制；（2）并且使用工业以太网交换机和普通以太网卡通过TCP/IP方式小规模连接PLC和工业PC机，让整个废旧造纸生产系统可以系统地联网。解决每个生产部门之间不能及时、快捷、方便联系的问题，改变长期以来“单打独斗的局面，用于实现提高整个造纸系统的生产效率、运行可靠性、方便生产管理、减少不必要的人力浪费甚至环保。
关键词：联网三重监控人机界面 WinCC

Based on WINCC configuration software to complex engineering design's research and realization
Abstract

Along with industrial automation level rapid enhancement, the people were getting higher and higher to industrial automation's request, integrated the man-machine contact surface (HMI) the system and the monitoring management (SCADA) system's general industrial automation configuration software's appearance, has realized the perfect process visualization, provided the complete operation and the surveillance function for each industrial field.
This article mainly said that （1）uses Siemens's WinCC 6.2 configuration software design manufacture friendly man-machine contact surface, and/operates kneading board + one, two cording diagrams with the touchscreen/text monitor to constitute the tertiary monitoring new pattern together, realizes the use superior machine and tracks the record as well as to equipment's common control in the papermaking process to each technical process system's real-time monitoring;（2） And the use industry ethernet switchboard and the ordinary ether network card connect PLC and industry PC machine through the TCP/IP way small scale, enables the entire worn out papermaking production system to be possible systematically the networking. Solves between each Production department not to be able prompt, quick, the convenience relation question, the change “to play singles the aspect which since long fights alone, uses in realizing raises the entire papermaking system's production efficiency, the movement reliability, convenience production management, the reduced nonessential manpower waste even environmental protection.
Key words：Networking Triple Monitor HMI WinCC

摘要 I
Abstract II
1引言 1
1.1项目研究的背景 1
1.2项目研究的内容 3
2工艺流程 3
2.1制浆 3
2.2调制 4
2.3抄造 5
2.4污水处理 6
3系统组成及其联网 8
3.1系统硬件组成 8
3.1.1 CPU315-2DP/CPU414-2DP 9
3.1.2机架（rack） 10
3.1.3ET-200M 10
3.1.4交换机 11
3.1.5上位机 12
3.2系统网络组成 12
3.2.1以太网 12
3.2.2多模光纤 13
3.2.3PPI通讯协议 14
3.2.4MPI通讯协议 14
3.2.5CP5611卡 15
3.2.6RS232 15
3.2.7RS485 16
3.2.8PROFIBUS – DP 16
3.3系统整体联网 18
4WINCC界面设计 23
4.1添加变量和设计制作界面 24
4.2界面的组成 28
4.2.1工艺流程示意图 29
4.2.2菜单的切换 30
4.2.3弹出式控制窗口 31
4.2.4报警画面 31
4.2.5趋势图画面 32
4.2.6参数表/棒图 36
4.2.7登陆界面和用户权限 36
4.3各种监控设备的相互配合 38
4.4WINCC运行 43
5系统运行结果、分析、总结与展望 44
5.1系统运行结果与分析 44
5.2项目总结与展望 45
参考文献 46
附录 48
谢辞 49

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